FRP PRODUCT GATEWAY:
VEHICULAR BRIDGE DECKS

   
   
 
 

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VEHICULAR BRIDGE DECKS (Part 1)


Introduction

Today’s bridge owners are faced with unique challenges as a result of a severely deteriorating infrastructure, insufficient funding and a demanding public.  A recently released study (Report FHWA-RD-01-156) funded by the FHWA, entitled “Corrosion Costs and Preventative Strategies in the United States”, estimates the annual direct cost of corrosion for highway bridges to be $6.43 billion to $10.15 billion.  This includes $3.79 billion to replace structurally deficient bridges over the next 10 years and $1.07 billion to $2.93 billion for maintenance and cost of capital for concrete bridge decks.  In addition to these direct costs, the study’s life-cycle analysis estimates indirect costs to the user due to traffic delays and lost productivity at more than 10 times the direct cost of corrosion. Although almost all bridge owners in the United States continue to make decisions based on lowest initial cost, it has become extremely clear that this approach does not work and in the near future more money will be spent maintaining existing structures than building new ones.  The public has become intolerant of construction delays and is demanding structures that will last longer and provide greater value for their tax dollars.  As a result, there are tremendous opportunities for FRP bridge decks that are corrosion resistant, lightweight, and can be rapidly installed.

Features and Benefits

FRP composite bridge decks deliver viable solutions to meet critical needs for rehabilitation of existing bridges and construction of new bridges.  FRP bridge decks have only been used in the United States since the mid-1990’s but FRP materials have been used successfully for over 50 years in a variety of demanding applications, including the aerospace, marine, and sporting good industries.  Primary benefits of FRP decks include:

  • Durability (highly resistant to corrosion and fatigue)

  • Lightweight

  • High strength

  • Rapid Installation

  • Lower or competitive life-cycle cost

  • High quality manufacturing processes under controlled environments

Compared with cast-in-place concrete decks, FRP bridge decks typically weigh 80% less, can be erected twice as fast and have service lives that can be two to three times greater.  Compared to steel grating, FRP bridge decks are comparable or lighter in weight while providing a solid surface deck (protects support structure from corrosion and environment from pollutants), higher skid resistance (safer), reduced noise, significantly lower maintenance and a service life that can be two to three times greater.  FRP bridge deck types may be either self-supporting structures or panels supported by stringers.

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