Not all plastics are composites. In fact,
the majority of plastics today are pure plastic, like toys and soda
bottles. When additional strength is needed, many types of
plastics can be reinforced (usually with reinforcing fibers).
This combination of plastic and reinforcement can produce some of
the strongest materials for their weight that technology has ever
developed...and the most versatile.
Therefore, the definition of a fiber-reinforced polymer (FRP) composite is:
A combination of
a polymer (plastic) matrix (either a
thermoplastic or
thermoset
resin, such as polyester, isopolyester, vinyl ester, epoxy, phenolic)
a reinforcing agent such as glass,
carbon,
aramid or
other reinforcing material
such that there is a sufficient aspect ratio (length to
thickness) to provide a discernable reinforcing function in one or more
directions. FRP composite may also contain:
that modify and enhance the final product. The
constituent elements in a composite retain their identities (they do not
dissolve or merge completely into each other) while acting in concert to provide
a host of benefits ideal for structural applications including:
High Strength and Stiffness
Retention - composites can be designed to provide a wide range of
mechanical properties including
tensile,
flexural,
impact and
compressive
strengths. And, unlike traditional materials, composites can have
their strengths oriented to meet specific design requirements of an
application.
Light Weight/Parts Consolidation
- FRP composites deliver more strength per unit of weight than most
metals. In fact, FRP composites are generally 1/5th the weight of
steel. The composite can also be shaped into one complex part, often
times replacing assemblies of several parts and fasteners. The
combination of these two benefits makes FRP composites a powerful material
system- structures can be partially or completely pre-fabricated at the
manufacturer's facility, delivered on-site and installed in hours.
Creep (Permanent Deflection Under
Long Term Loading) - The addition of the reinforcement to the polymer
matrix increases the creep resistance of the properly designed FRP
part. Creep will not be a significant issue if the loads on the
structure are kept below appropriate working stress levels.
Resistance to Environmental
Factors - Composites display excellent resistance to the corrosive
effects of:
Freeze-thaw: because composites are not attacked by
galvanic corrosion and have low water absorption, they resist the
destructive expansion of freezing water.
Weathering and Ultra-Violet Light: FRP composite
structures designed for weather exposure are normally fabricated with a
surface layer containing a pigmented gel coat or have an ultraviolet
(UV) inhibitor included as an additive to the composite matrix.
Both methods provide protection to the underlying material by screening
out UV rays and minimizing water absorption along the fiber/resin
interface.
Chemicals and Temperature: Composites do not rust or
corrode and can be formulated to provide long-term resistance to nearly
every chemical and temperature environment. Of particular benefit,
is composites ability to successfully withstand the normally destructive
effects of de-icing salts and/or saltwater spray of the ocean.
Fire Performance of Composites
- FRP composites can burn under certain conditions. Composites can be
designed to meet the most stringent fire regulations by the use of special
resins and additives. Properly designed and formulated composites can
offer fire performance approaching that of most metals.
American Composites Manufacturers Association
1010 North Glebe Road, Arlington, VA
22201 P: 703-525-0511 F: 703-525-0743 E: info@acmanet.org
New York Office 600 Mamaroneck
Avenue, Suite 429
Harrison, NY 10528
P: 914-381-3572 F: 914-381-1253