How do I specify composites?
Simple. You use descriptive specifications
and drawings the same as you use to specify any structural engineering project,
but with a few additional requirements. Because FRP composites are a
relatively new material of construction, the codes and standards for the design
and construction of FRP structures has not fully matured. A professional
engineer experienced in the design and fabrication of FRP products is a reliable
source. Descriptive specifications should be expanded to include details
pertaining to composite materials, fabrication methods, and shipping
requirements. It is also recommended to contact engage the services of an
FRP product manufacturer or FRP engineering consultant. The MDA membership is a
cross-section of experts in composites materials and fabrication. For that
reason, if you have a question(s) concerning a specific installation,
ASK
AN EXPERT who will respond to your inquiry.
How do I install composites?
Typically, composites are easier to install than
traditional materials because of their lighter weight. Manufacturers of
composites provide installation guides to facilitate a proper installation and
may offer workers training on proper installation procedures.
What maintenance is required for composites?
FRP is not necessarily maintenance-free, but it
is the closest economical alternative when used properly. For instance,
painting can be eliminated for composites that have pigment incorporated in the
resin or gel coat out layer and even if the topcoat is damaged, the composite
does not experience rusting or other forms of galvanic corrosion because of its
inherent resistance to environmental factors.
Can composites by used with other materials so that a
structure can be repaired rather than replaced?
The answer is yes, with some strong words of
advice. As the need to balance budgets often supersedes the outright
replacement of structures, a new opportunity emerges for composites - where
composites are joined with traditional materials to form hybrids, or "super
composites." The combination of materials is powerful, but there are also
some considerations:
 |
Elastic Modulus: The
stiffness, or elastic modulus of the hybrid combination is critical to the
general behavior of the structure. Traditional materials maintain the
same stiffness within a normal environmental service temperature
range. Plastics can act differently, depending on the choice of
resin. If consideration is not given to the polymer's
glass transition
temperature, the fiber/matrix interfacial bond may be weakened,
resulting in a disbond failure. |
 |
Coefficient of Thermal Expansion:
CTE is the change in length (or volume) per unit length (or volume) produced
by one degree Celsius rise in temperature. If the substrate and the
repair material (FRP composite) are not thermally compatible, failure will
occur with a disbond or
delamination. Consideration of the resin's CTE must
be considered. In most repair situations, the resin matrix requires a
low modulus and relatively high
elongation at
break. |
 |
Moisture: In general, FRP
composites are impermeable to moisture. If however, the
substrate
contains moisture, the polymer will not allow it to "out gas" or
pass through and a disbond can occur at the interface between the composite
and the substrate. Therefore it is important to properly prepare the
substrate (i.e. sandblast, air dry, etc.) prior to applying the composite
material. |
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