Abrasion The wearing away of materials by friction. Particles become
detached by a combined cutting, shearing and tearing action.
Absorbed Moisture Moisture that has entered a solid by absorption and has
physical properties not substantially different from ordinary water at the same
temperature and pressure.
Accelerated Test A test procedure in which conditions are increased in
magnitude to reduce the time required to obtain a result. To reproduce in a
short time the deteriorating effect obtained under normal service
conditions.
Accelerator A material that acts synergistically with the prompter to
speed up the chemical reaction between the catalyst and the
resin.
Acoustic Emission A measure of integrity of a material, as determined by sound
emission when a material is under
stress. Ideally, emissions can be correlated with
defects and/or incipient failure.
Additive A constituent component that may be added to the
composite
matrix to modify its properties and in general, enhance its performance.
Additives include catalysts, colorants, flame retardants and other ingredients
that expand and improve the capabilities of the matrix.
Adhesive
The method of joining two substrates using either paste, liquid
or film.
Admixture
The addition and uniform dispersion of components before
cure.
AFRP
Aramid fiber reinforced polymer.
Aging
The effect on materials of exposure to an environment for an
interval of time. The process of exposing materials to
an environment for an interval of time.
Air Void
Air entrapment within and between the plies of reinforcement
or within a bondline or encapsulated area; localized,
non-interconnected, spherical in shape.
Alkalinity
The condition of having or containing hydroxyl (OH-)
ions; containing alkaline substances.
Ambient
The surrounding area; encompassing on all
sides. In composites, refers to environmental conditions such as
temperature, humidity, pressure, etc.
Anisotropic Not exhibiting the same physical properties in all directions.
Antioxidant
A substance that when added in small quantities to the
resin, prevents its
oxidative degradation and contributes to the maintenance of its properties.
Aramid
Used as a high-strength, high-modulus (stiffness)
fiber. It is a type of
highly oriented organic material derived from polyamide, but incorporating
aromatic ring structure.
Arc Resistance
The length of time (in seconds) that an
arc may cross a surface without rendering it conductive.
Aspect Ratio Ratio of length to diameter. For a
composite, it
refers to the specific ratio of the
fiber or
filler in the composite matrix.
B
B-Stage
Intermediate stage in the
polymerization
reaction of
thermosets, following which material will soften
with heat and is plastic and fusible. The
resin of an
uncured prepreg or premix is usually in B-stage.
Barcol Hardness
A hardness value obtained by measuring the resistance to
penetration of a sharp steel point under a spring
load. Measured on a scale of 0-100, the hardness value
is used to measure the degree of
cure of
plastic.
Bearing Strength The maximum bearing
stress that can be sustained. Also,
the bearing stress at that point on the stress-strain curve where the tangent is
equal to the bearing stress divided by n% of the bearing hole diameter
Bearing Stress The applied load in pounds sustained by a specimen divided by the bearing
area.
Bias Fabric
Warp and fill fibers at an angle to the length of the
fabric.
Bidirectional Laminate A reinforced plastic laminate with the
fibers oriented in two
directions in its plane. A cross
laminate.
Binder Chemical treatment applied to the random arrangement of glass
fibers to give integrity to mats. Specific binders are utilized to promote
chemical compatibility with the various laminating
resins used.
Bond The adhesion and grip of a material to other surfaces against
which it is placed.
Bond Area
The nominal area of interface between two elements across which
adhesion
develops or may develop
Bond Strength
The measurement of the
stress needed to
separate two bonded surfaces calculated using the load/bond area.
Bond Stress
The force per unit area necessary to rupture a bond
Braid-Braiding The weaving of
fibers into a tubular shape to be used as a reinforcement
instead of a flat reinforcement.
C
C-Stage The final stage in the reaction of certain
thermosetting resins in which the material is practically
insoluble and infusible.
Carbon
An element common to all organic
substances. Graphite is one of the forms under which carbon occurs in
nature (as is diamond)
Carbon-Carbon
A
composite that consists of a carbon
matrix and a carbon reinforcement
Carbon Fiber Fiber produced by the
prolysis of organic precursor fibers such as rayon,
polyachrylonitrile (PAN) and pitch in an inert environment
Catalyst
A substance that initiates a chemical
reaction and enables it to proceed under milder conditions than otherwise
required and which does not, itself, alter or enter into the reaction. Also
called an initiator.
Catenary
The property of or creating or maintaining equal tension in parallel fibers.
Chopped
Strand Mat
A fiberglass reinforcement that utilizes continuous
rovings
that are cut into short
strands,
arranged in a random pattern and held together with a
binder.
Coefficient of Thermal Expansion (CTE) The change in length (or volume) per unit length (or volume) produced by one
degree Celsius rise in temperature.
Cohesion
The propensity of a single substance to adhere to
itself. The internal attraction of molecular particles
toward each other. The force holding a single
substance together.
Composite A combination of one or more materials
differing in form or composition on a macroscale. The
constituents retain their identities; i.e. they do not
dissolve or merge completely into one another, although they
act in concert.Normally,
the components can be physically identified and exhibit an
interface between one another (see FRP Composite).
Compound
An
admixture of a polymer
with other ingredients such as reinforcements,
fillers, and
additives. A
thermoset compound normally consists of
the necessary ingredients for the finished product.
Compression
Molding A
composite manufacturing technique
whereby thermoset composite materials are compressed between
matched die molds using hydraulic pressure and heated until
the materials are cured to its final form
Compressive Strength
The ability of a
material or structure to resist a crushing or buckling
force. The maximum compressive load sustained by the
material or structure divided by the original
cross-sectional area of the material or structure.
Continuous
Roving
Parallel filaments coated with sizing, drawn together into
single or multiple strands and wound into a cylindrical
package.
Core The central member, usually foam or
honeycomb, of a sandwich construction to which the faces of
the sandwich are attached or bonded.The central member of a plywood assembly.A channel in a
mold for circulation of heat transfer
media.A device
on which prepreg is wound.
Corrosion
Resistance The
ability of a material to withstand contact with ambient
natural factors or those of a particular artificially
created atmosphere, without degradation or change in
properties.
Coupling Agent
Part of a surface
treatment or finish which is designed to provide a stronger
bonding link between the fiber surface and the laminating
resin.
Crazing
The development of
ultrafine cracks; the pattern of cracks that extend on or
under the surface of a
resin or plastic material.
Creel A device for holding the required number
of roving balls (spools) or supply packages of reinforcement
in desired position for unwinding onto the next processing
step, that is, weaving, braiding, or filament winding.
Creep
The change in
dimension of a material under sustained load over a period
of time, not including the material's initial elastic
deformation. The time-dependent part of strain
resulting from an applied load.
Crimp Waviness of a fiber, a measure of the
difference between the length of the unstraightened and
straightened fibers.
Cure To irreversibly change the properties of a
thermosetting resin by chemical reaction, that is,
condensation, ring closure, or addition.Cure may be accomplished by addition of curing
(cross-linking) agents, with or without heat and pressure.
Curing
Agent A catalytic or reactive agent that, when
added to a resin, causes
polymerization.Also called hardener.
D
E
Debonding
The separation of
bonded surfaces, usually unplanned.
Deformation
A change in dimension
or shape due to
stress.
Delamination
A separation of the
layers of a material in
laminate, either local or covering a
wide area. Can occur in the cure or during the life of
a product.
Dieletric
The ability of a
material of resist the flow of electricity.
Non-conductive.
Dieletric Strength
The property of an
insulating material that enables it to withstand electric
stress. The average potential per unit thickness at
which failure of the dielectric material occurs. The
higher the dielectric strength, the greater insulating
properties of the material.
Dimensional
Stability Ability
of a part to retain the precise shape to which it was
molded,
cast, or otherwise fabricated.
Ductility
The ability of a part to undergo large, permanent
deformation without rupture. The ability of a material
to deform plastically before fracturing.
Durability The ability of a material to resist
weathering action, chemical attack, abrasion, and other
conditions of service. Also, the capability of a structure
or its components to maintain serviceability over a designed
period of time in a specified environment.
E-Glass A family of glasses with a calcium
alumina borosilicate composition and a maximum alkali
content of 2.0%A
general-purpose fiber that is most often used in reinforced
plastics, and is suitable for electrical
laminates because
of its high resistivity.
Elasticity
The ability of a material to recover to its
original size and shape after the removal of a force causing
deformation.
Elongation
The increase in length
of a material
Elongation at Break Elongation
recorded at the moment of rupture of the specimen, often
expressed as a percentage of the original length.
End
A strand of roving consisting of a given number of filaments
gathered together. The group of filaments is
considered and end or strand before twisting, a
yarn after
twisting.
Epoxy A
polymerizable
thermoset polymer containing one or more
epoxide groups and curable by reaction with amines.
alcohols, phenols carboxylic acids, acid anhydrides, and
mercaptans.
Exotherm
(Exothermic)
A compound in the formation of which heat
is liberated, and in the reduction of which to its original components, heat is
absorbed. For composite terminology, it applies to the heat released
during the curing of the composite.
Extenders
An inert material
added to provide economical extension of
resins without
lessening of properties.
F
Fabric Arrangement of fibers held together in two
dimensions.A
fabric may be woven, nonwoven, or stitched.
Fabric,
nonwoven Material formed from fibers or yams
without interlacing.This
can be stitched. knit or bonded.
Fabric,
woven Material constructed of interlaced yams,fibers, or filaments.
Fatigue
The lessening or failure of mechanical properties after repeated
applications of stress.
Fatigue Life
The number of cycles of deformation required
to bring about failure of the test specimen under a given
set of oscillating conditions (stresses and strains).
Fatigue Strength
The maximum cyclical
stress a material can
withstand for a given number of cycles before failure
occurs. Also the residual strength after being subjected to
fatigue.
Fiber General term for a filamentary material.The single unit of substance that is broken into parts fit to form threads to be
woven; a filament. Any material whose length
is at least 100 times its diameter, typically 0.10 to 0.13
mm.
Fiber Architecture
The design of the
reinforcement; the arrangement of the fibers to achieve
specific results. Examples include braiding, fabrics
(stitched and woven),
rovings, mats, etc.
Fiber
Content The
amount of fiber present in a
composite.This is usually expressed as a percentage volume
fraction or weight fraction of the
composite.
Fiber
Direction The orientation or alignment of the
longitudinal axis of the fiber with respect to a stated
reference axis.
Fiberglass
Reinforcement
Major material used to reinforce plastic. Available as
a mat, roving,
fabric, etc.
Fiber
Pattern
Visible fibers on the surface of
laminates or molding. The
thread size and weave of glass cloth.
Fiber-Reinforced
Plastic (FRP) A general term for a
composite that is
reinforced with cloth, mat, strands, or any other fiber
form.
Filament Smallest unit of a fibrous material.A fiber made by spinning or drawing into one long
continuous entity.
Filament
Winding A process for fabricating a
composite
structure in which continuous reinforcements (filament,
wire, yarn, tape, or other), either previously
impregnated
with a matrix material or impregnated during the winding,
are placed over a rotating and removable form or mandrel in
a prescribed way to meet certain
stress conditions.Generally the shape is a surface of revolution and
may or may not include end closures.When the required number of layers is applied, the
wound form is cured and the mandrel removed.
Filler
An inorganic addition to the composite matrix that may impart a variety of
performance improvements such as shrinkage control, surface smoothness, water
resistance and cost reduction or is added to lower cost or density. Sometimes
the term is used specifically to mean particulate additives.
Finish
A mixture of materials that is applied to fibers that improve the
bonding characteristics of the resin to the fiber.
Fire
Retardants Certain chemicals that are used to reduce the tendency of a
resin to burn.
Flexural Modulus
The ratio, within the elastic limit, of the
applied stress on a test specimen in flexure to the
corresponding strain in the outermost fibers of the
specimen.
Flexural Strength
The property of a material or a structural
member that indicates its ability to resist failure in
bending. A unit of resistance to the maximum load
before failure by bending.
Fracture
The separation of a body. Defined both
as a rupture of the surface without complete separation of
the laminate or as a complete separation of a body because
of external or internal forces.
FRP Fiber reinforced polymer (plastic).
FRP Composite A polymer matrix, either
thermoset or
thermoplastic, reinforced with a fiber or other material
with a sufficient aspect ratio (length to thickness) to
provide a discernable reinforcing function in one or more
directions (see composites).
G
H
Gel
Coat A quick setting
resin applied to the
surface of a mold and gelled before lay-up.The gel coat becomes an integral part of the finished
laminate, and is usually used to improve surface appearance
and performance.
GFRP Glass fiber reinforced plastic.
Glass
Fiber Fiber drawn from an inorganic product of
fusion that has cooled without crystallizing.
Glass
Fiber, types
Alkali resistant (AR-glass)
General Purpose (E-glass)
High Strength (S-glass)
Glass-Transition Temperature The midpoint of the temperature range over which an
amorphous material changes from (or to) a brittle, vitreaous
state to (or from) a plastic state.
Graphite
Fiber
Fiber containing more than 99 percent
elemental carbon made from a precursor by
oxidation.
Grid Large cross-sectional area construction in
two or three axial directions made up using continuous
filaments.
Hand
Lay-Up Fabrication method in which reinforcement
layers, pre-impregnated or coated afterwards, are placed in
a mold by hand, then cured to the formed shape.
Hardener Substance
added to thermoset resin to cause curing reaction.
Heat
Deflection Temperature
The temperature at which a plastic material has an arbitrary
deflection when subjected to an arbitrary load and test
condition; an indication of the
glass transition
temperature.
Honeycomb Manufactured product of
resin-impregnated
sheet material formed into hexagonal-shaped cells.
Used as a core material in sandwich construction.
Hoop
Stress The circumferential
stress in a material
or cylindrical form subjected to internal or external
pressure.
Hybrid A
composite laminate consisting of laminae of two or more
composite material systems.A combination of two or more different fibers, such
as carbon and glass or carbon and aramid, into a structure.
I-
L
Impact Strength
The ability of a material to withstand shock
loading.
Impregnate In reinforced plastics, to saturate the reinforcement with a
resin. A process of filling the interstices of a porous body with polymer
compound.
Inhibitor A substance that retards a chemical reaction.Also used in certain types of monomers and
resins to prolong storage
life.
Initiator Peroxides used as sources of free radicals.They are used in free-radical
polymerizations, for curing
thermosettingresins, as cross-linking agents for elastomers and poly-ethylene,
and for polymer modification.
Interface
The common boundary surface between two
substances. In a
compositelaminate, it is the contact
area between the
resin and the reinforcement. On
fibers, it is the contact area between the sizing or
finish.
Interlaminar
Term to describe an event that occurs between
two or more adjacent laminae.
Interlaminar Shear Shearing force that produces a relative
displacement between two laminae along their interface.
Isophthalic acid
A raw material that is added to
polyester resins to increase their
ability to withstand severe environmental/chemical factors and increase its heat
deflection temperature.
Isopolyester Resins that have been re-formulated with
isophthalic acid and glycols of various types to enhace water, heat and
corrosion resistance of the composite part.
Isotropic Having uniform properties in like degree in all directions
Kevlar See Aramid
Laminate
Two or more layers of fiber bound together in
a resin matrix usually through pressure and heat.
Lay-Up The
reinforcing material placed in position in the
mold.The process of placing the reinforcing material in position
in the mold.
Live
Load Any load that is not permanently applied
to the structure.
Low Profile Resins specifically formulated to achieve a zero or low shrinkage
factor during molding/curing.
M-
O
Mandrel The core tool around which
resin-impregnated paper,
fabric, or fiber is wound to form
pipes, tubes, or structural shell shapes.
Mat
A fibrous material for reinforced plastic consisting of
randomly oriented chopped filaments, short fibers (with or
without a carrier
fabric), or swirled filaments loosely held
together with a binder.
Matrix The essentially homogeneous
resin or
polymer material in which the fiber system of a
composite is
imbedded. Both
thermoplastic and
thermoset resins may be used, as well as
metals, ceramics, and glasses.
Mean
Stress
The average of the maximum and minimum
stress in one cycle
of fluctuating loading (as in a fatigue test); tensile
stress is considered positive and
compressive
strength,
negative.
Mechanical
Properties
The properties of a material such as compressive and tensile
strengths and modulus that are associated with elastic and
inelastic reaction when force is applied. The
relationship between
stress and strain.
Microcracking
The cracks formed when exerted
stress exceeds
the strength of the matrix.
Mil
The unit of measurement for the diameter of glass
strands
(1 mil = 0.001 inch)
Modulus
The ratio of stress to strain. A high modulus indicates a stiff
material.